Electro-galvanized steel wire is a premium low-carbon or medium-carbon steel wire coated with a thin layer of zinc using electroplating. This process provides excellent corrosion resistance and a smooth, bright surface finish. Electro-galvanized steel wire is particularly suitable for applications that require precise dimensional control and high surface quality. By choosing different passivation processes, it can meet diverse demands ranging from industrial to consumer products. It is recommended that special food-grade passivation treatment be adopted for medical and food contact applications.
At Jiangsu Cunrui Metal Products Co., Ltd., we produce high-quality electro-galvanized steel wire with uniform coating, stable mechanical properties, and flexible specifications tailored to various industrial needs.
Product Advantages:
Excellent Corrosion Resistance: Uniform zinc coating prevents rust in dry, indoor, and mildly humid environments
Smooth and Bright Surface: Ideal for decorative or visible wire uses
High Ductility and Flexibility: Easy to form, twist, and weld
Stable Mechanical Strength: Suitable for tensile and load-bearing uses
Eco-Friendly Electroplating: Non-toxic, RoHS-compliant processes
Product Specifications:
|
Material |
Low-carbon steel or medium-carbon steel |
|
Standard |
ASME, ASTM, EN, BS, GB, DIN, JIS, etc. |
|
Size Range |
0.1mm-14mm, or as per requirements |
|
Surface Treatment |
Common, polished, galvanized, black, etc. |
|
Processing Service |
Welding, Punching, Cutting, Bending, Decoiling |
| Processing | Cold-drawn, electro-galvanized, annealed |
|
Delivery Time |
According to customer needs |
|
Shape |
Round.Rectangle |
|
MOQ |
1 Ton |
|
Package |
Wire coils wrapped in plastic film, moisture-proof paper, and steel-strapped bundles; optional wooden pallet |
Galvanized Steel Wire Technology Description:
1. Material Basic Properties
Definitions and Standards
Process type: Electro-galvanizing
International standards:
ISO 7989-2 (Electro-galvanized steel wire)
ASTM A641 (Class 3 electro-galvanized)
Chinese standard: GB/T 15393-2020
2. Key Features
Uniform coating: Thickness adjustable (5 - 30 μm)
Smooth surface: Ra ≤ 0.8 μm (better than hot-dip galvanizing)
No hydrogen embrittlement risk: Utilizes special post-treatment process Colorless plating: Satisfies aesthetic requirements
3. Performance Comparison (vs Galvanizing)
Characteristics Electro-galvanizing Galvanizing
Layer Uniformity ±1μm (Precisely controlled) ±15μm (High fluctuation)
Surface Roughness Ra ≤ 0.8μm Ra ≥ 2.5μm
Layer Adhesion Mechanical interlocking + Electrochemical bonding Metallurgical bonding
Suitable Wire Diameter φ0.1 - 5.0mm φ 2.0mm and above are more cost-effective
Hydrocracking Risk Requires strict hydrogen removal Almost no risk
III. Material Selection
Common materials:
Low carbon steel (Q195-Q235)
Medium carbon steel (45#, SWRH62A) Stainless steel (304, 316)
Customization Options:
We support customized manufacturing to meet diverse market demands:
Wire diameter and zinc thickness per application
Wire form: Coil, cut length, spool, U-type, or straightened
Packing types: Plastic spool, wooden spool, plastic film wrap, woven bags
OEM labeling and custom branding for bulk orders
Optional heat treatment: Annealed, hard drawn, or soft wire
Quality Control & Certifications:
Strictly managed under ISO 9001:2015 certified quality system
In-house inspection of zinc thickness, adhesion, tensile strength, and diameter tolerance
Available documentation: Mill Test Certificate (MTC), RoHS, SGS, Reach
Each batch traceable with full quality records
Support for third-party inspection upon customer request
After-Sales Support:
Quick response within 24 hours
Technical consultation available before and after purchase
Replacements or refunds for confirmed product defects
Long-term supply and stable production capacity for repeat orders
Jiangsu Cunrui Metal Products Co., Ltd. is your trusted partner for electro-galvanized steel wire, offering consistent quality, fast delivery, and customizable solutions for your business success.
📩 Contact us now for free samples, technical data, and a competitive quote!
